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Our Technology
Prevolve’s AthLast™ brings together three things no traditional boot has: a 3D scan of your exact foot, the parametric algorithm Oliver spent 12,500 hours building, and a fully 3D-printed TPU plate made to order in our US workshop.
The result is a zero-drop, anatomically shaped boot with gradient stiffness tuned to your weight and foot strength, built for one player, not an average of a million feet.
Boots built around your foot, not the other way around.

"I didn't realize my feet were wider than normal and that Adidas and Nike were built for an average. I reached out to see if they made custom fitted boots, but no one ever got back to me."
Oliver Brossmann, Founder
The engineering process behind every pair
A look at the technology behind what actually happens between your scan and your first step on the pitch.
Your foot is one of a kind. Your boots should be too.
Built around your exact foot shape, sport, and surface. No off-the-shelf compromises.


Prevolve Footwear
Prevolve Footwear

Traditional cleats
Traditional cleats
Time to improve a design
Time to improve a design
Weeks. An improvement is coded in and the next pair prints with it already built in
Weeks. An improvement is coded in and the next pair prints with it already built in
Years. A design is fixed at the tooling stage and stays frozen until the next product cycle
Years. A design is fixed at the tooling stage and stays frozen until the next product cycle
Changing the design
Changing the design
We update the algorithm and print again, with no new tooling and no added cost
We update the algorithm and print again, with no new tooling and no added cost
Every change means retooling a factory and waiting on a fresh overseas production run
Every change means retooling a factory and waiting on a fresh overseas production run
How it's produced
How it's produced
Printed to order from your scan, so nothing is built until it's yours
Printed to order from your scan, so nothing is built until it's yours
Mass-produced in bulk long before anyone has ordered a single pair
Mass-produced in bulk long before anyone has ordered a single pair
What the process optimises for
What the process optimises for
Making each boot better, because there is no factory line to slow a change down
Making each boot better, because there is no factory line to slow a change down
Making each boot cheaper to produce at scale, because that is what mass production rewards
Making each boot cheaper to produce at scale, because that is what mass production rewards

Still curious?
Then dig in. See the process in action, get the full story behind the algorithm, or take the first step on a pair of your own.
Find out what your feet need
Take the free assessment and get $75 off any Prevolve purchase.
See a pair come together?
Go inside the workshop and watch the scanning, printing and finishing for yourself.
The 12,500-hour algorithm
The full story of how Oliver built the code that designs every cleat, one prototype at a time.