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The algorithm.
Every Prevolve shoe is designed from scratch. Since 2017 we have been building one thing: an algorithm that turns a 3D scan of your feet into printable shoe geometry. This is what it actually looks like.
Built live from the real files: yearly milestone saves, components matched save-to-save. Drag the timeline to travel through nine years; the blank-slate moment in late 2021 is a full rewrite.
Our Technology
Prevolve’s AthLast™ tech stands on four pillars: a 3D scan of your exact foot, your athlete profile (weight, position, sport, foot strength level and stud type), a design built around your five foot functions, and a 3D Fit Sock that confirms the fit before your cleats are built.
The result is a zero-drop, anatomically shaped cleat with gradient stiffness tuned to your weight and foot strength, built for one player, not an average of a million feet.
Boots built around your foot, not the other way around.
The engineering process behind every pair.
A look at the technology behind what actually happens between your scan and your first step on the pitch.
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Two-minute scan, no app.
Capturing your foot takes a two-minute Volumental scan from your phone, with no app to download. It records biometrics precise enough that every measurement downstream is built on real data, not a size you guessed at.
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Verified before a gram is printed.
The algorithm generates a 3D Custom Fit Sock from your scan. You receive it within 3-5 days after order and tell us how it fits. Nothing gets printed until the geometry is proven against your actual foot.
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Printed in layers thinner than a hair.
Each boot is built from GCODE containing millions of points of data, laid down in layers around 0.2 millimetres thick, finer than a human hair. That resolution is what gives the plate its smooth, strong, highly detailed surface.
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One workshop, two skilled hands.
Every part prints within 24 hours, so the workshop runs on optimised daily cycles. The process is highly automated, yet only two skilled hands finish each pair, which is how a made-to-order boot still comes out consistent.
Your foot is one of a kind. Your boots should be too.
Built around your exact foot shape, sport, and surface. No off-the-shelf compromises.
Prevolve Footwear
Prevolve Footwear
Traditional cleats
Traditional cleats
Time to improve a design
Time to improve a design
Weeks. An improvement is coded in and the next pair prints with it already built in.
Weeks. An improvement is coded in and the next pair prints with it already built in.
Years. A design is fixed at the tooling stage and stays frozen until the next product cycle.
Years. A design is fixed at the tooling stage and stays frozen until the next product cycle.
Changing the design
Changing the design
We update the algorithm and print again, with no new tooling and no added cost.
We update the algorithm and print again, with no new tooling and no added cost.
Every change means retooling a factory and waiting on a fresh overseas production run.
Every change means retooling a factory and waiting on a fresh overseas production run.
How it's produced
How it's produced
Printed to order from your scan, so nothing is built until it's yours.
Printed to order from your scan, so nothing is built until it's yours.
Mass-produced in bulk long before anyone has ordered a single pair.
Mass-produced in bulk long before anyone has ordered a single pair.
What the process optimises for
What the process optimises for
Making each boot better, because there is no factory line to slow a change down.
Making each boot better, because there is no factory line to slow a change down.
Making each boot cheaper to produce at scale, because that is what mass production rewards.
Making each boot cheaper to produce at scale, because that is what mass production rewards.
Still curious?
Then dig in. Get the full story behind the algorithm, check out our improvement log or learn foot science.
The 12,500-hour algorithm.
The full story of how we built the code that designs every boot, one prototype at a time.
1,000+ improvements and counting.
Every pair teaches the algorithm something. This is the running list, dated and specific.
Learn foot science.
Sense, splay, spring, drive, adapt: what a foot actually does, and the evidence behind each.
The 12,500-hour algorithm.
The full story of how we built the code that designs every boot, one prototype at a time.
1,000+ improvements and counting.
Every pair teaches the algorithm something. This is the running list, dated and specific.
Learn foot science.
Sense, splay, spring, drive, adapt: what a foot actually does, and the evidence behind each.