Unique feet require a Unique process
3D Scanning
We use volumental scanning technology to get the most reliable biometrics of your feet as possible. Scans take as little as 10 seconds to complete. Hundreds of shoe retailers now carry Volumental scanners in the US and world wide. Simply walk into a store with a scanner and email us the link. Our scanning guide below has more details.
Automated 3D Modeling
This is our special sauce.
After years of development, we have programmed an algorithm that seamlessly generates a shoe custom-fit to the unique contours of your feet. This algorithm adapts various features dynamically, drawing on precise measurements from your scans and foot photos, as well as, your sport, bodyweight and foot strength level. The end result is a shoe perfectly tailored to progress with you on your athletic journey.
3D Printing
GCODE sent to the printer consists of millions of points of data, creating a one of kind part without any added costs. Each layer of material is about .2 millimeters thick (less than the width of a human hair) creating a smooth, strong and highly detailed surface. Print time varies on the size of your feet, but all the parts can be printed within 24 hours. This allows the factory to run on optimized daily cycles. The future of manufacturing is printed.
USA Manufacturing
Each pair of shoes is custom-engineered & produced 100% in the USA. In house machinery means rapid production and design cycles so you see product improvements in weeks rather than years. Our highly automated process strives for minimal manual labor, with only two skilled hands touching each pair, allowing for consistent high-end quality. Operating on a no-inventory model, we craft shoes only upon order, eliminating overproduction and reducing environmental impact.
BioCleats
All that, for these: The first fully custom fit, 3D printed, cleat, designed to empower your body